Tips on Sewing with Knits

Hopefully, these seven tips will save you time and frustration in learning to sew on knits. It really is accessible to the home sewist - and even to beginners!

1. Know your sewing machine or serger inside and out. You don’t need a serger to sew knits suc­cessfully, but you do need to know the capabilities of your machine. Any tips that you read online or pick up in a book won’t tell you what settings your machine needs in order to sew knits without frustra­tion. Read the manual and set aside an afternoon to master your machine, fiddling around with settings and plenty of scrap fabric. If you purchased your machine (or serger) from a dealer, they usually offer free machine mastery classes for their customers. Take advantage!

2. Get the right needles for the job. More often than not, I use Schmetz Stretch needles (130/705 H-S) for sewing with knits. On heavier-weight knits, I might use a ballpoint/jersey needle, but if I’m getting skipped stitches, I’ll switch back to my trusty stretch needle. You’ll also want to have Stretch Twin needles on hand for sewing hems and a mock coverstitch (more on this below!).

3. Overlock or zigzag stitch all seams. Knit patterns are harder to cut and sew because the fabrics themselves are stretchy. Think of the neck on a basic t-shirt – it needs to stretch a good deal just to get over your head. The seams that you sew on a knit need to stretch too, or the thread will break. An overlock stitch on a serger is a very stretchy and strong seam and is perfectly suited for sewing seams on knits. If you are sewing on a regular machine, check your manual to see if it has a mock-overlock stitch or a jersey stitch. Both are well-suited for knits. The standard option for sewing seams on a basic sewing machine is to use a zigzag stitch, set to a width of 1.6 mm and a length of 1.4 mm.

4. Reduce the pressure of the presser foot if you are getting stretched-out, wavy seams. Most machines (and sergers) have the option to lower the pressure of the foot; check your manual. If you have a serger and you are getting wavy seams, make sure your differential feed is set to 1.5 instead of N. (N is the setting for woven fabrics, 1.5 is the setting for knits.)

5. Consider using a walking foot. If you’ve reduced the pressure of the foot on your regular sewing machine and you’re still getting unsightly seams, try a walking foot. This nifty foot grabs at both the top and bottom fabrics and pulls the fabric through more evenly.

6. Use quality thread, and pick up some wooly nylon. You can always use regular spools of thread to sew knits – you don’t need to buy those big cones. That said, if you are using a serger, it does use lots more thread than a typical zigzag stitch on a sewing machine. Most sergers are picky about thread – any inconsistencies in thread thickness will wreak havoc on the delicate tension balance, resulting in skipped stitches, broken threads, or other ugliness. Stick to quality cones, such as those made by Mettler, and you’ll save yourself a lot of frustration.

When you’re on the market for quality thread, be sure to pick up some wooly nylon thread. This usu­ally comes in limited colors, but it doesn’t matter. Since you’ll only use it in the bobbin of your machine or the loopers of your serger, it will only show on the wrong side of your garment. Wooly nylon is extra stretchy, making it perfect for use in most knitwear. If you use it in your serger, test your settings on a scrap piece of the fabric with which you’ll be sewing. You’ll most likely have to fiddle with the recom­mended tension of the needles and loopers, as wooly nylon has different properties than regular thread. Once I find the setting that works perfectly for wooly nylon on any given knit fabric, I write down the “formula” and keep it posted near my serger, so the next time I work with a similar fabric, I’ve cut down significantly on my guess work.

7. How to make a professional-looking hem finish on your regular sewing machine. Even if you have a serger, you probably don’t have a coverstitch machine. A coverstitch is comprised of the two parallel lines of stitching that you see on the hem of your t-shirts, which has a looping stitch on the wrong side of the fabric. The coverstitch is stretchy, and creates a very professional finish on knit­wear. The good news is that you don’t need a coverstitch machine. You just need the following:

• a machine that allows you to sew with a twin needle (most do)

• a Stretch Twin needle in either 2.0 or 4.0 mm width

• wooly nylon thread

• Lite Steam-A-Seam 2, 1/4” - 1/2” wide

Follow the manufacturer’s instructions+` to fuse Steam-A-Seam tape to the wrong side of the fabric, about 1/8” from the raw edge that you wish to hem. Remove the paper backing, then fold the sticky tape to the wrong side of the fabric, using the edge of the tape as your folding guide. Press again fol­lowing the manufacturer’s instructions. You should have a 5/8” hem.

Hand-wind a bobbin with wooly nylon thread (don’t stretch the thread too tightly) and insert your bob­bin. Since a mock-coverstitch isn’t quite as stretchy as a real coverstitch, the wooly nylon will create extra give in your hem, assuring that you won’t snap any threads during everyday wear.

Change out your regular Stretch needle for a Stretch Twin needle. Check out your sewing machine’s manual for instructions on how to thread a twin needle. Thread, then test your stitch on a scrap of your fabric. If you’re getting a ridge between the two lines of stitching, you need to reduce the top ten­sion. (Mine is usually at a 4 or 5, but I turn it down to 1 for mock-coverstitching.)

I hope those seven tips will help save time and frustration when you are learning how to sew with knit fabrics. It really is possible for a home sewist - even beginners! From time to time, I will update this page with more resources.

- Meg